Training for certified Manager Five

Through e-learning An efficient method of learning without having to physically go for classes Saves time and cost of travel, specially beneficial to working people Schedule of study does not interfere with the daily job or business Cuts down the boredom of listening to a monotonous lecture Student has choice of when to study and at what speed to study A comfortable route for enhancing one\\\\\\\\\\\\'s career prospects No limitation in terms of age or background. 1. What is Lean Manufacturing? Lean Manufacturing is the continuing process of analyzing, then improving, the flow of information and materials in order to eliminate waste and enhance value to the customer. In simpler words: Cut out the waste of non-value activities. Illustration: Like a lean piece of Filet Mignon. 2. WHY Go “Lean”? Uses less of everything compared with mass production. Less human effort , Less space, Less tool investment, Less inventory, Less defects, Reduces costly internal “Wastes” Being Wasteful Helps the Competition!! 3. Elements of Lean Philosophy of Excellence in becoming a World Class Company , Elimination of Waste, Synchronization to Customer Demand , Employee Involvement , Continuous Improvement 4. What Is Waste? Waste is everything we do that takes time, adds cost, and has no value in the eyes of the customer. 5. Seven types of Waste (Muda) 1) Overproducing 2) Waiting 3) Moving 4) Downtime 5) Excess Inventory 6) Motion 7) Scrap 6 Example of World Class Manufacturing Investment Lean Sigma Building Tools Value Stream , 5s Flexible Small Lot Rapid Response TQM Mapping Evaluation Work Force Production to Change Waste Layout Visual Setup One Piece Short Cycle Highest Elimination Changes Controls Reductions Flow Manufacturing Quality (Muda) Standard Pull Suggestion Quick Work Takt Time Systems Kaizen Program Delivery Instructions (Kanban) TPM Best Process Reliability 8. What is 5s+1 n It’s Housekeeping at the highest level that’s measurable 9. WHY 5S?